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Common Mistakes in Mould Design and How to Avoid Them
Common Mistakes in Mould Design and How to Avoid Them Injection moulding remains one of the most cost-effective and scalable manufacturing methods for producing plastic components. But the success of any injection-moulded part begins long before the machine cycles — it starts with the tool design. Poor mould design can lead to excessive flash, warping,…
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Plastic Shrinkage. How To Make Sure Your Moulds Are Correct.
Introduction In plastic injection molding, one of the most crucial factors to consider is plastic shrinkage. This natural phenomenon can significantly impact the quality and assembly of molded parts, making it essential for designers to account for it early in the design process. In this post, we’ll explain what plastic shrinkage is, its causes, and…
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Spark Eroding. How graphite and copper turn into mould magic.
What is spark eroding? Spark erosion, or Electrical Discharge Machining (EDM), is a non-traditional machining process where material is removed from a workpiece using electrical discharges (sparks). It’s particularly suited for machining hard metals, such as those used in mould-making, which are difficult to machine by conventional methods. EDM allows complex geometries and fine details…
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Product Design. How a simple change can lower tooling costs.
What is DFM? (Design for manufacturing) In the world of product design, small tweaks can lead to significant cost savings. One area where this is especially true is in tooling costs—the expenses tied to creating the molds and dies for manufacturing your products. By making small adjustments early in the design process, companies can drastically…
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The Essential Guide to Creating Mould Friendly Parts.
Creating mould-friendly parts is crucial for ensuring the efficiency, quality, and cost-effectiveness of your manufacturing process. Whether you’re new to mould design or looking to optimize your existing processes, this guide will help you create parts that are easy to mould, minimize waste, and reduce production costs. 1. Understanding Mould-Friendly Design A mould-friendly design is…
